As you might already know, the Eames lounge chair replica is a very coveted object in today’s market. Anyone who knows anything about mid-century modern design has wanted to own one or at least sit on one for a brief period of time.
It can’t be helped, it’s too appealing, but how does it come to life?
The process of making an Eames lounge chair hasn’t changed much since its inception. The chair has been in production for more than 50 years now, and manufacturing is still completely done by hand, with the exception of industrialized processes to carve out the woods and fabrics.
Putting an icon together
Leathers are usually scanned beforehand to check for irregularities on the material, the kind that would probably make someone return to chair to the dealer.
The veneers also undergo this process before going into the factory, which guarantees outstanding quality in every part of the lounger.
Once they pass the test, the cushions are hand sewn by professionals. Every cushion case, including the armrests, is created this way.
Manufacturers follow specific instructions and measurements to make them all equally perfect and interchangeable.
After filling the cushions with high-density foam upholstery and putting the plywood veneers through a cutting and folding machine, the chair is finally ready for its last assembly. This is also done by hand, and when the process is over, it’s time to install the shock mounts.
Examining the timeless genius of Ray and Charles Eames
These little, clever inventions are part of the Eameses original design. They hold the chair together but also provide it with its particular reclining angle and functionality.
They’re usually made of rubber, but great-quality shock mounts are better when they’re crafted from silicon.
The shock mounts are tested thoroughly, since they are probably the most important part of the lounger, and once they’re approved, the assembled pieces go into a big box to be delivered or become assembled on site for custom-order clients.